Discovered “clamp overlap” which seemingly has no documentation on Blender’s site? but essentially prevents beveling from happening in some scenarios so the newly created edges do not overlap. Disabling the clamp overlap allowed the bevel to … do something.
Category: 3D Printing
Blender Scripting Lesson of the Week: Beveling
We were playing around with bevels this week – it’s pretty straight forward, the API lets you set the parameters you set through the GUI in a bevel modifier.
import bpy
# Clear all existing objects
for obj in list(bpy.data.objects):
bpy.data.objects.remove(obj, do_unlink=True)
# Set Units
scene = bpy.context.scene
scene.unit_settings.system = 'METRIC'
scene.unit_settings.scale_length = 0.001 # 1 BU = 1 mm
# Create rectangular cube
bpy.ops.mesh.primitive_cube_add(location=(0, 0, 0))
block = bpy.context.active_object
block.name = "Block"
# cube default size is 2x2x2, so set absolute dimensions
block.dimensions = (2.0, 20.0, 0.25)
bpy.context.view_layer.objects.active = block
block.select_set(True)
# Apply scale so booleans/bevel behave predictably
bpy.ops.object.transform_apply(location=False, rotation=False, scale=True)
# Create cylinder cutter
hole_diameter = 1.0
hole_radius = hole_diameter / 2.0
# Make it longer than the block thickness so it fully cuts through
cutter_depth = 5.0
bpy.ops.mesh.primitive_cylinder_add(
vertices=64,
radius=hole_radius,
depth=cutter_depth,
location=(0.0, 0.0, 0.0), # center of the block
rotation=(0.0, 0.0, 0.0)
)
cutter = bpy.context.active_object
cutter.name = "HoleCutter"
bpy.ops.object.transform_apply(location=False, rotation=False, scale=True)
# Boolean: cut hole
bpy.context.view_layer.objects.active = block
bool_mod = block.modifiers.new(name="Hole", type='BOOLEAN')
bool_mod.operation = 'DIFFERENCE'
bool_mod.solver = 'EXACT'
bool_mod.object = cutter
# Apply boolean
bpy.ops.object.modifier_apply(modifier=bool_mod.name)
# Hide cutter in viewport + renders
cutter.hide_set(True)
cutter.hide_render = True
# Bevel the block
bevel_width = 0.08
bevel_segments = 5
bevel_mod = block.modifiers.new(name="Bevel", type='BEVEL')
bevel_mod.width = bevel_width
bevel_mod.segments = bevel_segments
bevel_mod.limit_method = 'ANGLE'
bevel_mod.angle_limit = 0.523599 # 30 degrees in radians
# Apply bevel
bpy.ops.object.modifier_apply(modifier=bevel_mod.name)
Blender Scripting – T-Post Sign Holder
We spent a lot of the day trying to modify 3D models that we found online to work as a sign holder. Something like the bent metal plates you can buy at the tractor store. Since these are simple polygons, I thought it might be easier to script the build (plus making changes to the dimensions would just require tweaking variables).
Voila – hopefully it’s a T-post sign holder! It at least looks like one.

import bpy
import bmesh
import math
from mathutils import Vector
# Clear all existing objects
for obj in list(bpy.data.objects):
bpy.data.objects.remove(obj, do_unlink=True)
# -----------------------------
# Scene units (mm)
# -----------------------------
scene = bpy.context.scene
scene.unit_settings.system = 'METRIC'
scene.unit_settings.scale_length = 0.001 # 1 Blender unit = 1 mm
INCH = 25.4
def inch(x): return x * INCH
# -----------------------------
# PARAMETERS (mm)
# -----------------------------
bracket_thickness = inch(0.25) # sheet thickness
bracket_width = inch(3) # bracket width (across the post)
# Leg lengths (side profile)
bracket_top_length = inch(1) # bracket segment 1 length
bracket_middle_length = inch(2) # bracket segment 2 length
bracket_bottom_length = inch(4.5) # bracket segment 3 length
# Bend included angles
bend1_angle_included = 105.0 # top flange
bend2_angle_included = 255.0 # web -> long leg
# If the long leg goes the wrong direction, flip this
flip_second_bend = True
# -----------------------------
# Punch hole
# -----------------------------
do_punch = True
# T-post size references
tpost_horizontal_hole_height = inch(0.25)
tpost_horizontal_hole_width = inch(1.5)
tpost_vertical_hole_height = inch(2)
tpost_vertical_hole_width = inch(0.25)
punch_clearance = 1.0 # clearance added around each rectangle (mm)
# Position of t-post before rotation (Z from p0 end, and X across width)
punch_center_z = inch(1)
punch_center_x = bracket_width / 2
# Vertical placement on top flange (Y=0 plane)
punch_center_y = -inch(0.5)
# -----------------------------
# Optional bevel to make edges25ook more formed
# -----------------------------
do_bevel = True
bevel_width = inch(0.05)
bevel_segments = 25
# -----------------------------
# Cleanup
# -----------------------------
#for n in ["BracketShape", "PunchBar", "PunchStem", "HoleRight1", "HoleRight2", "HoleRight3", "HoleRight4", "HoleLeft1", "HoleRLeft2", "HoleLeft3", "HoleLeft4"]:
# o = bpy.data.objects.get(n)
# if o:
# bpy.data.objects.remove(o, do_unlink=True)
# -----------------------------
# Helpers (YZ plane directions)
# Define 0° as +Z. +90° is +Y. -90° is -Y.
# -----------------------------
def unit_from_angle(deg_from_posZ):
a = math.radians(deg_from_posZ)
return Vector((0.0, math.sin(a), math.cos(a)))
def boolean_diff(target, cutter):
mod = target.modifiers.new(name=f"BOOL_{cutter.name}", type="BOOLEAN")
mod.operation = 'DIFFERENCE'
mod.solver = 'EXACT'
mod.object = cutter
bpy.context.view_layer.objects.active = target
bpy.ops.object.modifier_apply(modifier=mod.name)
cutter.hide_set(True)
def add_cube(name, size_xyz, location_xyz, rotation_xyz):
bpy.ops.mesh.primitive_cube_add(size=1, location=location_xyz, rotation=rotation_xyz)
obj = bpy.context.active_object
obj.name = name
obj.scale = (size_xyz[0], size_xyz[1], size_xyz[2])
bpy.ops.object.transform_apply()
return obj
def add_cylinder(name, radius, length, location_xyz, rotation_xyz):
bpy.ops.mesh.primitive_cylinder_add(radius=radius, depth=length, location=location_xyz, rotation=rotation_xyz)
obj = bpy.context.active_object
obj.name = name
bpy.ops.object.transform_apply()
return obj
# Convert included bend angles to turn angles
angle_top = 180.0 - bend1_angle_included
angle_bottom = 180.0 - bend2_angle_included
# Start along +Z (top flange)
theta0 = 0.0
d0 = unit_from_angle(theta0)
# After bend1, go "down" (toward -Y) by turning negative
theta1 = theta0 - angle_top
d1 = unit_from_angle(theta1)
# After bend2, go toward +Z again (or flip if needed)
theta2 = theta1 + (angle_bottom if not flip_second_bend else - angle_bottom)
d2 = unit_from_angle(theta2)
# Profile points (center surface)
p0 = Vector((0.0, 0.0, 0.0)) # free end of top flange
p1 = p0 + d0 * bracket_top_length # bend1 line
p2 = p1 + d1 * bracket_middle_length # bend2 line
p3 = p2 + d2 * bracket_bottom_length # end of long leg
# -----------------------------
# Build a single connected sheet surface:
# Create two polylines separated in X, then make quads between them.
# -----------------------------
mesh = bpy.data.meshes.new("BracketShapeMesh")
bracket = bpy.data.objects.new("BracketShape", mesh)
bpy.context.collection.objects.link(bracket)
bpy.context.view_layer.objects.active = bracket
bracket.select_set(True)
bm = bmesh.new()
x0, x1 = 0.0, bracket_width
# Left side (x0)
v0a = bm.verts.new((x0, p0.y, p0.z))
v1a = bm.verts.new((x0, p1.y, p1.z))
v2a = bm.verts.new((x0, p2.y, p2.z))
v3a = bm.verts.new((x0, p3.y, p3.z))
# Right side (x1)
v0b = bm.verts.new((x1, p0.y, p0.z))
v1b = bm.verts.new((x1, p1.y, p1.z))
v2b = bm.verts.new((x1, p2.y, p2.z))
v3b = bm.verts.new((x1, p3.y, p3.z))
# Faces (one per segment)
bm.faces.new((v0a, v0b, v1b, v1a)) # top flange
bm.faces.new((v1a, v1b, v2b, v2a)) # web
bm.faces.new((v2a, v2b, v3b, v3a)) # long leg
bm.normal_update()
bm.to_mesh(mesh)
bm.free()
# -----------------------------
# Solidify to thickness (sheet metal look)
# -----------------------------
solid = bracket.modifiers.new("Solidify", type="SOLIDIFY")
solid.thickness = bracket_thickness
solid.offset = 0.0
bpy.ops.object.modifier_apply(modifier=solid.name)
# -----------------------------
# Punch the lowercase "t" on the top flange
# (Top flange is flat at Y=0; punch straight through Y)
# -----------------------------
if do_punch:
tpost_length_y = bracket_thickness * 5 # ensure it fully cuts through
# Crossbar rectangle
horizontal_hole = add_cube(
"PunchBar",
size_xyz=(tpost_horizontal_hole_width + 2 * punch_clearance, tpost_length_y, tpost_horizontal_hole_height + 2 * punch_clearance),
location_xyz=(punch_center_x, 13 + punch_center_y, punch_center_z),
rotation_xyz=(math.radians(90 - bend1_angle_included / 2), math.radians(0), math.radians(0))
)
# Stem rectangle (placed under the bar like a lowercase "t")
vertical_hole = add_cube(
"PunchStem",
size_xyz=(tpost_vertical_hole_width + 2 * punch_clearance, tpost_length_y, tpost_vertical_hole_height + 2 * punch_clearance),
location_xyz=(punch_center_x, punch_center_y, punch_center_z),
rotation_xyz=(math.radians(90), math.radians(0), math.radians(0))
#rotation_xyz=(math.radians(90 - bend1_angle_included / 2), math.radians(0), math.radians(0))
)
boolean_diff(bracket, vertical_hole)
boolean_diff(bracket, horizontal_hole)
for hole in range(4):
right_hole = add_cylinder(
"HoleRight{}".format(hole),
radius=inch(0.125),
length=100,
location_xyz=(inch(0.5), -inch(2), inch(2) + inch(1.175) * hole),
rotation_xyz=(math.radians(90), 0, 0)
)
left_hole = add_cylinder(
"HoleLeft{}".format(hole),
radius=inch(0.125),
length=100,
location_xyz=(inch(2.5), -inch(2), inch(2) + inch(1.175) * hole),
rotation_xyz=(math.radians(90), 0, 0)
)
boolean_diff(bracket, right_hole)
boolean_diff(bracket, left_hole)
# -----------------------------
# Optional bevel
# -----------------------------
if do_bevel:
bev = bracket.modifiers.new("Bevel", type="BEVEL")
bev.width = bevel_width
bev.segments = bevel_segments
bev.limit_method = 'ANGLE'
#bev.angle_limit = math.radians(35)
bev.use_clamp_overlap = False
bpy.context.view_layer.objects.active = bracket
bpy.ops.object.modifier_apply(modifier=bev.name)
API Documentation Links:
https://docs.blender.org/api/current/bpy.ops.mesh.html
https://docs.blender.org/api/current/bmesh.ops.html
Blender Scripting Lesson of the Week: Cylinders
Quick script for creating a cylinder using bpy
import bpy
# Clear all existing objects
for obj in list(bpy.data.objects):
bpy.data.objects.remove(obj, do_unlink=True)
# Set Units
scene = bpy.context.scene
scene.unit_settings.system = 'METRIC'
scene.unit_settings.scale_length = 0.001 # 1 BU = 1 mm
# Create cylinder
bpy.ops.mesh.primitive_cylinder_add(
vertices=32, radius=10.0, depth=20.0,
end_fill_type='NGON', calc_uvs=True,
enter_editmode=False, align='WORLD',
location=(0.0, 0.0, -2.0), rotation=(0.0, 0.0, 0.0),
scale=(1, 1, 1)
)
# Name cylinder
obj = bpy.context.active_object
obj.name = "MyCylinder"
# Frame Selected
for area in bpy.context.window.screen.areas:
if area.type == 'VIEW_3D':
for region in area.regions:
if region.type == 'WINDOW':
with bpy.context.temp_override(area=area, region=region):
bpy.ops.view3d.view_selected(use_all_regions=False)
break
break
Blender – Repairing Corrupted Mesh
In object mode, select the object you want to repair. In the python console, run:
import bpy
bpy.context.object.data.validate(verbose=True)
Cat Chess – The Set
Chess Set – The Kitten King
I’ve got a king! I intended to start with the king, but then realized it made more sense to make the pawns — kittens — first and then increase the size and add decorations for the other pieces. Instead of first, the kitten king was the last one made. Blender has some cool “brushes” for creating folds and gathers in fabric.
Blender – Box Trim Not Supported in Dynamic Topology Mode
I hand-sculpted bases for my chess set before realizing that I wanted them to be very identical. So I wanted to “cut” the hand-sculpted base off of the figure and replace it with a programmatic one. Except I kept getting this error using box trim — Not supported in dynamic topology mode.

Switch to a drawing brush and uncheck Dynamic Topology box

Then switch back to box trim and it actually trims

And then, of course, you need to remember to turn dynamic topography back on for the drawing tools to draw.




